Mobile LiDAR for Underground Stope Monitoring: XGRIDS Lixel L2 Pro in Chilean Mining

Case Studies8 min read

Recurring Stope Monitoring in an Active Underground Mine, Chile

Engineering PR × GEOCOM × XGRIDS Lixel L2 Pro

Recurring Stope Monitoring in an Active Underground Mine, Chile

Partner:Engineering PR · Pablo Reyes, CEODealer:GEOCOM Chile


Why Underground Mine Surveying in Chile Demands Better Tools

Chile is the world's top copper producer, accounting for 24% of global copper output, and mining contributes approximately 12% of the country's GDP while generating 57% of total exports. The sector has been the highest recipient of foreign direct investment in Chile since 2022, with $83 billion in mining projects planned for 2024–2033.

Much of that investment is going underground. As surface deposits deplete and ore grades decline, major producers like Collahuasi are transitioning from open pit to underground operations. Underground mining brings a specific surveying challenge: stopes — the open cavities left after ore extraction — must be measured accurately for volume reconciliation, structural stability assessment, and extraction planning. But stopes are, by definition, hazardous spaces that surveyors often cannot enter.

Traditional Cavity Monitoring Systems (CMS) address this with a LiDAR sensor mounted on a boom pole, extended into the void from a fixed position. These systems can be time-consuming to set up and costly to operate while running the risk of producing incomplete data due to shadowing from a single scan position. Drone-based SLAM LiDAR solves the coverage problem but introduces its own complexity: pilot requirements, flight permitting, and higher per-unit cost.

Engineering PR, a Chilean engineering firm, found a different path using the XGRIDS Lixel L2 Pro — a handheld SLAM scanner that can be extended into cavities on a pole, operated by a single surveyor, and integrated into the mine's existing recurring monitoring program.

Project Overview: Recurring Stope Surveys With Handheld SLAM LiDAR

Project overview card summarizing the recurring underground stope survey with the XGRIDS Lixel L2 Pro
Project overview card summarizing the recurring underground stope survey with the XGRIDS Lixel L2 Pro
Project overview
Engineering PR × XGRIDS Lixel L2 Pro × GEOCOM Chile
PARAMETERDETAIL
Scan scope
Per survey session
Localized sections, 100–150 m per scan
Scan time
Per section
< 1 hour per section
Equipment
Hardware
XGRIDS Lixel L2 Pro
Multi-SLAM with extension pole
Processing
Software
LixelStudio
Narrow Scene mode for tunnel environments
Environment
Operating conditions
Active underground tunnels — GPS-denied, low light, repetitive geometry
Georeferencing
Control network
4 control points per scan
Referenced to mine coordinate system
Survey type
Program structure
Recurring monitoring program — not a one-time event
Engineering PR · Underground mine, Chile · November 2024 survey campaign
Surveyor in hi-vis gear holding the Lixel L2 Pro handheld scanner in a dark underground mine tunnel
Surveyor in hi-vis gear holding the Lixel L2 Pro handheld scanner in a dark underground mine tunnel

Working with GEOCOM as the local technology partner, Engineering PR runs periodic survey campaigns to audit the geometric advancement of stopes and tunnel sections across the mine's active zones. Each campaign's data is compared against previous scans to track how cavities evolve over time — verifying that excavation matches planning targets and that surrounding rock remains stable.

What Made Previous Methods Inadequate

The primary constraint was not speed or cost. It was access.

Operators could not physically enter the highest-value scan zones — active stopes, unstable cavities, areas with rockfall potential. Previous sensors that could reach these areas were too heavy for practical deployment and captured at rates too low to produce usable point density. The result: entire sections of the mine existed as information voids, with volumes either estimated from incomplete measurements or simply not documented.

Comparison card contrasting traditional stope survey methods with the Lixel L2 Pro extension-pole workflow
Comparison card contrasting traditional stope survey methods with the Lixel L2 Pro extension-pole workflow
Before vs. after: what changed underground
Traditional stope survey methods vs. XGRIDS Lixel L2 Pro with extension pole
FACTORPREVIOUS METHODLIXEL L2 PRO
Hazardous zone accessNot possible
Operators could not physically enter active stopes or unstable cavities
Scanned from safe standoff
Extension pole reaches into cavities while operator remains in safe zone
Point density in cavitiesLow
Sparse, geometrically unrepresentative. Insufficient for structural modeling
High
Supports 3D solid generation, plane estimation, and structural vectorization
Capture speed
Field efficiency
Slow
Extended setup time, limited by equipment weight and complexity
Minutes per section
Lightweight handheld device, minimal setup, single-operator deployment
Data completenessFrequent gaps
Entire zones left undocumented — information voids in the mine model
Full coverage
Complete point cloud capture in all scanned areas, eliminating data voids
Operator safety
Personnel exposure
High exposure
Required proximity to unstable ground and active stope openings
Zero exposure
Operator remains in safe zone throughout entire scan operation
Engineering PR · Underground mine, Chile · Data from recurring monitoring program

How the L2 Pro Works in GPS-Denied Underground Environments

The L2 Pro's Multi-SLAM algorithm fuses LiDAR, visual, and inertial data to maintain trajectory accuracy through environments where GPS is unavailable and tunnel geometry is highly repetitive — conditions that challenge most SLAM systems.  The operator can monitor scan progress in real time with the companion LixelGO app to ensure data completeness and quality.

LixelGO app screen showing a live point cloud of a mine cavity during handheld scanning
LixelGO app screen showing a live point cloud of a mine cavity during handheld scanning

Four control points placed at strategic intervals tie the resulting point cloud to the mine's coordinate system. For localized surveys of this scope, four points are sufficient to meet the mine's expected tolerances.

LixelStudio displaying a color-coded point cloud of a mined stope cavity
LixelStudio displaying a color-coded point cloud of a mined stope cavity
Point cloud of an underground tunnel with a parked vehicle visualized in LixelStudio
Point cloud of an underground tunnel with a parked vehicle visualized in LixelStudio

LixelStudio's Narrow Scene mode — designed specifically for tunnels, mine shafts, and long corridors — improves SLAM robustness within 500 m. For longer corridors, multiple scans with consistent control point naming feed into Map Fusion for alignment across sections.

Two surveyors extending the Lixel L2 Pro on a pole to scan into an elevated mine cavity
Two surveyors extending the Lixel L2 Pro on a pole to scan into an elevated mine cavity

The extension pole is the critical operational detail. It allows the scanner to reach into stopes and cavities while the operator stays at the tunnel opening — capturing dense point cloud data from zones that were previously blank spots on the mine model.

Engineering Deliverables: What the Point Cloud Data Produces

Engineers reviewing a stope point cloud on a monitor for volume analysis at the office
Engineers reviewing a stope point cloud on a monitor for volume analysis at the office

This case is defined by what happens after the scan. Pablo Reyes identifies four engineering outputs that depend directly on the L2 Pro's point density:

3D solid generation and volume calculation (cubicaciones)
Individual cavities are meshed to produce closed 3D bodies for precise volume computation. These volumes feed directly into extraction planning and reconciliation reporting. While other measurement methods exist — including drone-mounted SLAM LiDAR, which offers comparable or superior coverage — they are either more cumbersome to deploy or significantly more expensive. The L2 Pro provides a practical balance between data quality and investment, making recurring stope monitoring operationally viable for firms like Engineering PR.

Plan view of meshed stope solids and tunnel corridors from a survey campaign for volume calculation
Plan view of meshed stope solids and tunnel corridors from a survey campaign for volume calculation
Isometric view of individually meshed stope cavities connected by tunnel corridors
Isometric view of individually meshed stope cavities connected by tunnel corridors

Isometric and plan views of stope solids (blue) and tunnel geometry (gray) from the November 25 survey campaign. Each cavity is meshed independently for volume calculation. Coordinates reference the mine's local grid. Source: Engineering PR.

Plane estimation and geometric modeling. Exposed rock face surfaces are fitted and analyzed from the point cloud rather than approximated from sparse measurements.

Structural model vectorization. Geological structures — joints, faults, foliation planes — are identified and mapped directly from the point cloud. This feeds into the mine's geological and geotechnical models and is, according to Reyes, one of the main advantages the L2 Pro's point density provides.

Closed 3D mesh of stope P2C7-Este generated from point cloud data for volume reconciliation
Closed 3D mesh of stope P2C7-Este generated from point cloud data for volume reconciliation

Meshed 3D solid of stope P2C7-Este (blue) generated from L2 Pro point cloud data. The closed mesh enables precise volume calculation for extraction reconciliation. Gray geometry shows surrounding tunnel corridors captured in the same scan. Source: Engineering PR.

Two color-coded stope bodies linked by tunnel corridors in an isometric survey view
Two color-coded stope bodies linked by tunnel corridors in an isometric survey view

Isometric view from the November 24 survey campaign showing two individually meshed stope bodies — P4C2 (red) and P3C19_O (blue) — connected by tunnel corridors (gray). Color-coding distinguishes discrete cavities for independent volume calculation and temporal comparison across monitoring cycles. Source: Engineering PR.


Temporal comparison across survey campaigns. Each campaign's data is compared against previous scans to track cavity growth over time, supporting compliance verification and structural stability monitoring.

Isometric mesh of stope P2C6 Superior intersecting tunnel N845 from the scan
Isometric mesh of stope P2C6 Superior intersecting tunnel N845 from the scan
Plan view of meshed stope P2C6 Superior between tunnel corridors with a coordinate grid
Plan view of meshed stope P2C6 Superior between tunnel corridors with a coordinate grid

Isometric and plan views of stope P2C6 Superior scanned on November 24, showing the meshed cavity body intersecting tunnel N845. Source: Engineering PR.

"With the level of detail in the point cloud, we can estimate planes, model them, and vectorize the structural model. That's one of the main advantages this density gives us."
— Pablo Reyes, CEO, Engineering PR

Why This Case Matters: Measurement Where None Existed Before

This is not a story about scanning faster or cheaper. Other methods can reach these zones but none offered Engineering PR the combination of data quality, operational simplicity, and cost that made recurring stope monitoring viable.

For volumetrics specifically, the L2 Pro is the most practical method available — drone-based SLAM alternatives exist but at significantly higher cost and operational complexity. The geometry is too complex and the access too constrained for total station cross-sections or photogrammetry. The mesh-derived volumes are the operational record, used directly for extraction reporting and mine planning.

In an industry context where mining companies are deploying automation and remote operations technologies to improve efficiency and safety International Trade Administration, the L2 Pro represents a practical, operator-level entry point: a single surveyor with a handheld scanner producing engineering-grade deliverables from areas that were previously undocumented.

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